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Service and Maintenance

Stable Operation and Maximum Lifespan for Your Moulding Tools

Moulding tools for high-volume production operate under constant stress. Over time, this necessitates rigorous maintenance, adjustment, and continuous optimization.

At Kellpo, we help ensure your tools consistently deliver stable performance, high quality, and minimal downtime throughout their operational lifespan.

Are you experiencing challenges with your tools?

We are happy to discuss the possibilities.


Maintenance Focused on Operational Efficiency

Maintenance is not solely about rectifying faults; it is about proactively preventing issues before they emerge.

At Kellpo, we integrate years of experience in the development and manufacturing of moulding tools with practical insights gained from our own packaging production. This provides us with a profound understanding of how tools perform in operation, not merely in theory, but in practical application.

Consequently, we employ a systematic and preventive approach, assessing the tool's condition and identifying potential challenges before they can impact production.

This ensures more stable operations and mitigates the risk of unforeseen downtime.

Service Agreements and Preventive Maintenance

Many clients find significant value in adopting a more structured approach to maintenance.

We offer service agreements that involve continuous monitoring of tool condition and scheduled maintenance and optimization aligned with usage patterns. This transforms maintenance into an integral component of operations rather than a reactive response to issues.

A service agreement can encompass, among other things:
• continuous inspection and assessment
• planned maintenance
• adjustment and optimization of critical components
• consultation on lifespan and replacement

Types of Service and Maintenance for Your Moulding Tools

Refurbishment and Recommissioning

Even robust tools experience wear over time. However, in many cases, their operational lifespan can be significantly extended through refurbishment and recommissioning.

At Kellpo, we offer upgrades and adaptations for existing tools, enabling them to perform at their optimal level once again. This can represent a cost-effective alternative to investing in an entirely new tool.

Testing and Commissioning

As part of our comprehensive setup, we provide in-house testing and commissioning of tools. This facilitates the validation of functionality and performance, the identification of potential enhancements, and ensures a stable production startup.

By thoroughly testing the tool prior to its deployment, the risk of operational issues during subsequent use is significantly reduced.

Optimization of Existing Tools

Minor adjustments can yield substantial production improvements. We focus on optimizing aspects such as cycle time, cooling, material flow, and tolerances.

The objective is to enhance performance without necessarily altering the entire operational setup.

An Investment in Uptime

Service and maintenance directly impact production efficiency.

A targeted approach can contribute to:

✔  Fewer production stoppages
✔  More stable operations
✔  Longer tool lifespan
✔  Lower total costs over time

Therefore, we consider service an integral part of a tool's lifecycle, not an afterthought.

Feel free to contact us to learn more about how we can assist you with the service and maintenance of your moulding tools.

Let's initiate a dialogue

Do you have a tool that is not performing optimally, or are you looking to adopt a more proactive approach to maintenance? We are available to help assess the available options.

Contact us or submit your proposal – and we will review it together.

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    Ole Frost Jensen

    Partner, Sales & R&D Director